One of our clients in souteast asia produces fruit jam with high viscosity and large fruit chunks, which presents significant challenges during filling — including clogging, unstable flow, and inconsistent filling weights.
To address these issues, we designed a customized screw pump filling system with servo control, specially engineered for thick and particle-rich products.
The solution features:
· Food-grade screw pumps (316L stainless steel stator) to ensure smooth and gentle product transfer
· Servo-driven quantitative filling, improving speed while maintaining stability
· Buffer tank design (400L) to stabilize material flow and reduce fluctuation caused by liquid level
· Anti-drip filling heads, ensuring clean and precise filling
· Integrated nitrogen flushing and capping system for improved product shelf life
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Thanks to this optimized system, the line achieves:
· Capacity up to 3,000 pouches per hour
· Stable operation with minimal product damage
· Significantly improved filling consistency, even with high-viscosity and large-particle materials
Our engineers completed on-site installation and commissioning, ensuring the system runs reliably from day one.
The client is highly satisfied with both the equipment performance and our professional support.