The 3000W handheld laser welding machine consists of four main components: the laser source, chiller, welding gun, and wire feeder. This machine features a split-type structure for easy maintenance and flexibility, making it a highly efficient and versatile tool for precision welding tasks.
Product Overview
The 3000W handheld laser welding machine consists of four main components: the laser source, chiller, welding gun, and wire feeder. This machine features a split-type structure for easy maintenance and flexibility, making it a highly efficient and versatile tool for precision welding tasks.
It is equipped with a top-of-the-line 3KW laser source from MAX Photonics, one of the leading domestic manufacturers in the field. The cooling system utilizes a horizontal chiller from Hanli, known for its stable performance. The welding gun features a high-performance welding head, widely used in handheld laser welding across various industries in China.
The wire feeder utilizes a dual-wire feeding system, which enhances the welding seam width and weld height, offering greater flexibility and precision.
Key Features
- High Laser Power: 3000W laser power for effective and high-quality welding on thick materials.
- Dual Wire Feeding System: Increases weld width and height for better welding performance.
- Cooling System: Features a reliable horizontal chiller from Hanli for stable operation.
- Versatile Welding Gun: Equipped with a multifunctional welding head, suitable for welding, cutting, rust removal, and seam cleaning.
- User-Friendly: Split-type structure for easy maintenance and flexibility, ensuring efficient performance.
- Reliable and Durable: The machine is designed for long-lasting use and minimal downtime.
Technical Specifications
- Laser Power: 3000W
- Laser Wavelength: 1080 ± 5 nm
- Fiber Length: 10 m
- Applicable Plate Thickness: 0.5 – 8 mm
- Gap Requirement: 0 – 8 mm
- Maximum Power Consumption: < 8.5 kW
- Operating Voltage: 380 V, 3 Phases, 60 Hz
- Machine Dimensions: 1105 x 720 x 1005 mm
- Weight: 120 kg
Components Included
- Laser Source: MAX Photonics 3000W
- Chiller: Hanli Horizontal Chiller
- Welding Head: Wuxi Chaoqiang Weiye 223T (4-in-1: welding, cutting, rust removal, seam cleaning)
- Wire Feeder: Wuxi Chaoqiang Weiye Dual Wire Feeding System
Operating Instructions
1. Connect the machine’s main power cable to an external 380V power supply.
2. Turn on the main power switch.
3. Press the start button to ensure both the laser enable and red light indicator are turned on.
4. Open the gas valve and adjust the gas pressure (Recommended: Nitrogen or Argon for welding stainless steel).
5. Connect the wire feeder and attach the ground clamp to the workpiece.
6. Align the red guiding light with the welding nozzle to ensure proper positioning.
Welding Process
- Scan Speed Range: 2–6000 mm/s
- Scan Width Range: 0–6 mm
- Peak Power: Must not exceed the laser power listed on the parameter page (e.g., 3000W laser power).
- Duty Cycle: Adjustable from 0% to 100% (Default: 100%).
- Pulse Frequency: 5–5000 Hz (Default: 2000 Hz).
- Material Thickness: Welding parameters vary depending on material and thickness, ensuring the best welding results.
Materials and Welding Parameters
- Carbon Steel: For various thicknesses, the optimal scan speed, wire feed speed, and power are provided for the best welding quality.
- Stainless Steel: Similar to carbon steel, with adjustments based on thickness, ensuring excellent weld formation.
- Aluminum: For aluminum materials, proper settings for thickness, scan speed, and wire feed speed are recommended to achieve the best results.
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